How to select a strategic coil manufacturer for automotive Tier 1 or 2 suppliers

The automotive industry is undergoing a profound transformation driven by the rise of e-mobility and evolving customer expectations for comfort and entertainment. As automakers strive to deliver innovative and high-performance vehicles, contract manufacturers play a pivotal role in supporting their supply chains.

When it comes to identifying a strategic manufacturing partner, engineers and purchasers of Tier 1 or 2 suppliers face a daunting task. They must navigate through various conditions that are crucial in coil winding for the automotive industry.

1. Expertise in drive and comfort systems

A contract manufacturer should possess a deep understanding of the electronic components used in both drive and comfort systems, including stepper motors, solenoids, and sensors. They should have experience designing, developing, and manufacturing these components to meet the specific requirements of automotive applications.

2. Internal automation know-how

The ability to rapidly and flexibly ramp up production is crucial for automotive OEMs and Tier 1 or 2 suppliers. A contract manufacturer should have internal automation expertise to streamline manufacturing processes and adapt quickly to changing demand.

If a contract manufacturer, such as KUK, has its own automation department, this provides the Tier 1/2 supplier with a major advantage. — If a contract manufacturer, such as KUK, has its own automation department, this provides the Tier 1 or 2 supplier with a major advantage.

3. Robust quality assurance

Quality is paramount in the automotive industry. A contract manufacturer should adhere to stringent quality standards, such as IATF 16949 certification, to ensure that every component meets or exceeds customer expectations.

4. Capacity to handle diverse volumes

Automotive manufacturers operate on a global scale, requiring contract manufacturers with the capacity to handle a wide range of production volumes, from 1 million to 100 million pieces per year.

5. Strong communication and collaboration

A successful partnership between an automotive supplier and a contract manufacturer requires open and effective communication. The contract manufacturer should be willing to collaborate closely with the supplier throughout the product development and manufacturing process.

6. Global footprint and logistics advantages

In today's competitive automotive landscape, short transportation distances can bring significant advantages in terms of efficiency, cost-effectiveness, and environmental impact. Contract manufacturers with manufacturing sites in automotive clusters, such as those in Eastern Europe, are well-positioned to optimize logistics and supply chain management, delivering components to Tier 1/2 suppliers faster and at a lower cost.

By carefully evaluating these critical factors, automotive Tier 1or 2 suppliers can identify and partner with contract manufacturers who possess the expertise, agility, and commitment to excellence that are essential for navigating the e-mobility revolution and meeting the evolving needs of their customers.

In this example, you can find out more about how collaboration between a Tier 2 manufacturer and its supplier worked very well for solenoid valves.

YOU MAY ALSO BE INTERESTED IN

Technological leadership

What makes a successful development project for coils production?

Engineers are aware of the challenges that await them in the feasibility phase. Especially with customised inductive components, it often takes several attempts until the optimal solution is found. This is a case for the development team of the KUK Group, the leading manufacturer of customised coils and electronics.

Flexibility and readiness

Solenoid coil: Key factors to consider when designing

Solenoid coils are versatile components that are used in a wide range of applications across many different fields, from automotive to medical and beyond. Depending on the application, there are several important influencing parameters to consider in the development and design process of a solenoid coil.

Integrated services

Different purchasing concepts at a glance

In the ever-changing landscape of modern markets, the procurement of goods and primary products for in-house production has become vital to business success. Developing the right sourcing strategy based on existing concepts is a crucial task for management, and only customized procurement can ensure future success.

Technological leadership

Which factors determine the choice of core material for micro coils?

When it comes to choosing the core material for your micro coil, it's essential to carefully evaluate the advantages and disadvantages while considering the specific requirements. So, what factors should you take into account when selecting the core material for your micro coils?

Technological leadership

What material can coils be wound from?

In coil production, the wire used plays a central role. While copper is undoubtedly the most commonly used conductor material, especially for customer-specific coil projects, it is also worthwhile to test alternative coil wire, depending on the application.

Automation

No series production without tools

In today's tumultuous supply chain landscape, companies are struggling to maintain their footing. Yet, the ability to quickly establish a series production for customised coil manufacturing can be a game-changer. Of course, the key to successful series production lies in having the right tools. At KUK Group, we understand this better than anyone, which is why we predominantly manufacture our ...

Flexibility and readiness

How to prepare a complete specification for a solenoid coil

The basis for the successful production of solenoid coils is a CAD drawing as well as a proper layout of the most important parameters. In order to make rapid progress in product development, it is important that the essential requirements for a customer-specific coil are specified.

Technological leadership

These are the areas in which micro coils are generating major innovations

Coil manufacturing in the medical field has revolutionized the way we approach healthcare. The micro coils or sensors required for many medical technology applications are becoming increasingly powerful, while at the same time requiring less space. The applications of miniature coils in the medical field are vast, ranging from diagnostic and therapeutic uses to navigation and orientation ...

Technological leadership

Misconceptions about the fill factor of electric coils

In the realm of electric coils, there exists a common misconception among engineers regarding the fill factor. This misconception often leads to misunderstandings about the overall efficiency and performance of these coils. It is imperative to address these misconceptions and shed light on the true implications of the fill factor.

Technological leadership

What is important when choosing an electric coil manufacturer?

Selecting the right coil manufacturer is a crucial factor for the success of your project. A professional coil manufacturer should have the necessary experience and expertise to meet your specific requirements. Additionally, you should look for technological advancements and flexibility in production. A good coil manufacturer adapts to changes and ensures that the coils meet high-quality ...

READY WITH A NEW PROJECT?

Our experts for coil and electronics manufacturing will be pleased to advise you.

Just ask KUK