Assembly of electric motor

PRODUCER FOR LOW-CONSUMPTION ELECTRIC MOTORS

As the requirements for energy efficiency are increasing strongly, the demands on the development of components for electromechanical assemblies, such as electric motors, are also growing. KUK has established itself here as an innovative and flexible manufacturing partner for electric motor assembly.

OVERVIEW ELECTRIC MOTOR ASSEMBLY

Customer-specific electric motor assembly

Stator and customer-specific electric motor assembly

Adapted to the customer's requirements, KUK assembles a wide range of electric motors:

Size: from smaller than a fist to motors with a diameter of 0.5 m
Weight: up to approx. 25 kg
Added value: from individual stators for electric motors to complete assembly including customer-specific labelling of electric motors
Wire diameter of the coils: from < 0.1 mm up to 2 mm
Wire types of the coils: round wire or flat wire
Conically wound coils for performance optimisation
Wire assembly, potting, electronics, testing

The vertical range of manufacture can be designed flexibly. Hence, a wide variety of preliminary products/specifications can be used as the basis for the assembly of complete modules at KUK:

Semi-finished KUK goods (coils, electronics)
Purchased parts (mechanical, electronic)
Defined processes
Test instructions

KNOW-HOW

Process reliability, retraceability
Accurate assembly
Testing
Logistics

APPLICATIONS

Stators of linear motors
Magnet bearing unit
Charging devices for lithium batteries
Lighting units with Power LED

PACKAGING

Product-specific

Customer-specific solutions are our speciality

Andreas Wild and the product team will be happy to advise you.

Contact here

Just winding coils is usually not enough, further production steps are necessary until an equipment manufacturer obtains a functional component. High flexibility and fast turnaround times are the biggest advantages for the customer. «At the end of the day, we assemble coil, PCB and cable into a complete motor. This is KUK's great competence,» states CEO Manuel Inauen.

KUK offers you various customer-specific production steps for the assembly of modules:

Electronics are added to coils or coil configurations, e.g. for motors (stator)
Wire assembling
Electronics are assembled with electromechanical components into devices
Potting of coils / modules
Sealing of electronics / coil impregnation
Insert molding of coils

Just winding coils is usually not enough, further production steps are necessary until an equipment manufacturer obtains a functional component. High flexibility and fast turnaround times are the biggest advantages for the customer. «At the end of the day, we assemble coil, PCB and cable into a complete motor. This is KUK's great competence,» states CEO Manuel Inauen.

As a system supplier, KUK is able to decide quickly on the entire manufacturing process without x partners being involved. The customer also benefits from KUK's established, global network of suppliers and thus from the best conditions. An equipment manufacturer, further away from its core business, also lacks the know-how in the procurement of certain individual parts.

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