Overmoulding / Insert Molding of winding goods and assemblies

OVERMOULDING YOUR COILS AND ASSEMBLIES

In overmoulding or insert molding, a coil or assembly is overmoulded with a synthetic material in a further process step. In this way, the winding goods are optimally protected for harsh environmental conditions. This also improves product performance in particular.

OVERVIEW OVERMOULDING / INSERT MOLDING

In our specifically equipped overmoulding department we offer you, among other things:

Insert molding of contacts
Bobbin is coiled and winding is contacted
Coil is insert-molded
Test (e.g. through connectors) and labeling (retraceability) of the finished product

Overmoulding of winding goods and assemblies offers the following advantages:

Improved product performance as the overmoulded coils ...
- have a higher chemical resistance
- become more resistant
- become more waterproof
Durability and toughness
Lower overall production costs as there is no need to assemble into a housing
Flexibility in design
Contacting/plug can be directly considered in design
Simplified process flow
Shorter process time with high automation

KNOW-HOW

Development and engineering of insertmolded components and coils suitable for insert molding
Engineering of injection molds
Definition of materials and processes
Typical materials: PA or PPS

APPLICATIONS

Automotive industry (coils with standard connectors)
Textile industry (electromagnets)

PACKAGING

Cardboard
Blister rolls
Trays

Customer-specific solutions are our speciality

Andreas Wild and the product team will be happy to advise you.

Contact here

Just winding coils is usually not enough, further production steps are necessary until an equipment manufacturer obtains a functional component. High flexibility and fast turnaround times are the biggest advantages for the customer. «At the end of the day, we assemble coil, PCB and cable into a complete motor. This is KUK's great competence,» states CEO Manuel Inauen.

KUK offers you various customer-specific production steps for the assembly of modules:

Electronics are added to coils or coil configurations, e.g. for motors (stator)
Wire assembling
Electronics (e. g. PCB) are assembled with electromechanical components into devices
Potting of coils / modules
Sealing of electronics / coil impregnation
Insert molding of coils

Just winding coils is usually not enough, further production steps are necessary until an equipment manufacturer obtains a functional component. High flexibility and fast turnaround times are the biggest advantages for the customer. «At the end of the day, we assemble coil, PCB and cable into a complete motor. This is KUK's great competence,» states CEO Manuel Inauen.

As a system supplier, KUK is able to decide quickly on the entire manufacturing process without x partners being involved. The customer also benefits from KUK's established, global network of suppliers and thus from the best conditions. An equipment manufacturer, further away from its core business, also lacks the know-how in the procurement of certain individual parts.

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