World of Induction

Flexibility and readiness

Benefits of 3D printing in electric coil prototyping

Coil prototyping has come a long way since its inception, and 3D printing technology has played a significant role in its evolution. The benefits of using 3D printing in coil prototyping are numerous, from faster prototyping to increased design flexibility. This technology has also paved the way for the development of new materials and applications in various industries, such as automotive and ...

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Flexibility and readiness

Key factors to consider when designing solenoid coils

Solenoid coils are versatile components that are used in a wide range of applications across many different fields, from  automotive to medical and beyond. Depending on the application, there are several important influencing parameters to consider in the development and design process of a solenoid coil.

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Flexibility and readiness

Coil development for and with the customer

Coil development is an important process that requires careful planning to achieve the desired performance and reliability. During the feasibility phase, experienced coil manufacturers understand the challenges that may arise. The cooperation with a customer-specific coil manufacturer during the feasibility phase and for sampling is of great importance.

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Technological leadership

Self-supported coils: Facts about coils made of selfbonding wire

Self-supported coils are coils made of wire that is coated with a thermoplastic layer - the bonding varnish. The term selfbonding enamel wire already indicates it: This wire is bonded during the winding process to give the coil the necessary stability without any other aids, especially in the case of air coils. The use of selfbonding wire can offer advantages over a bobbin coil in some cases, ...

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Automation

As an automation engineer I have found my dream job

Gabriel Scheifele is one of the KUK engineers who has moved his workplace to the new Technology Centre in Appenzell (Switzerland). What the automation engineer appreciates about his work - designing machines - is the great variety, the high level of responsibility and the short decision-making processes.

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Technological leadership

Insulation layer on magnet wires: A common stumbling block for engineers

In coil production, the insulation of the wire has an influence on a wide variety of product properties such as application range, service life, costs or coil design. Wire insulation also has an effect on various factors during coil manufacturing, such as scrap or further processing. This article summarises the essential facts about wire insulation - and its effect on coil design - for engineers.

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Integrated services

How high-tech companies thrive by relying on custom contract manufacturing

KUK Group has established a reputation in the coil manufacturing industry as well as in the assembly of complete modules, including motors. Its global network is valued by companies in the automotive, medical technology, and industrial sectors, who use KUK as a subcontractor to fulfill their needs.

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Supplier as global Partner

Resilient logistics: Increase the robustness of your logistics

For any manager, the thought of manufacturing downtime due to missing components is a nightmare. To avoid this, it is essential to have reliable supply chains with resilient logistics. It is crucial to know the necessary measures to achieve this.

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Technological leadership

What material can coils be wound from?

In coil production, the wire used plays a central role. While copper is undoubtedly the most commonly used conductor material, especially for customer-specific coil projects, it is also worthwhile to test alternative coil wire, depending on the application.

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Technological leadership

What is the purpose of edgewise winding?

Edgewise winding is one of the modern trends in coil manufacturing. The principle of this winding technology is that the rectangular section wire is wound not on the flat part of the wire but on the short side of the wire. That’s where the terms edgewise winding or side-winding stands for.

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Integrated services

Different purchasing concepts at a glance

In the ever-changing landscape of modern markets, the procurement of goods and primary products for in-house production has become vital to business success. Developing the right sourcing strategy based on existing concepts is a crucial task for management, and only customized procurement can ensure future success.

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Technological leadership

What is the advantage of orthocyclic windings?

Orthocyclic coils are characterised by a high copper fill factor (often approx. 70%), so that a comparatively high magnetic field is realised in the smallest possible space.

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