Key factors to consider when designing solenoid coils

Solenoid coils are versatile components that are used in a wide range of applications across many different fields, from automotive to medical and beyond. Depending on the application, there are several important influencing parameters to consider in the development and design process of a solenoid coil.

Here's a short summary of the decisive factors of solenoid coils:

Coil geometry: The shape, size, and number of turns of the coil are critical factors that determine the magnetic field strength and direction.
Material selection: The choice of core material and insulation type can significantly impact the performance of the solenoid coil. Unlike other types of coils, solenoid coils only have one option for conductor material, which is copper.
Operating conditions: The environmental conditions in which the solenoid coil will operate, such as temperature, humidity, and vibration, must be considered when designing and selecting solenoid coils.
Electrical properties: The electrical properties of the solenoid coil, such as resistance, inductance, and capacitance, must be optimized for the intended application.
Manufacturing constraints: The design of the solenoid coil must take into account manufacturing constraints, such as available space, production costs, and lead time.
Joining technique: The manner in which the wire is terminated and connected to surrounding components is heavily dependent on the specific application. This crucial aspect is often overlooked, but does significantly impact the overall cost of the solenoid coil.

By considering these factors, you can design and specify solenoid coils that meet your performance requirements and are optimized for your particular application.

YOU MAY ALSO BE INTERESTED IN

Integrated services

This is why modular sourcing with your coil manufacturer makes sense

When purchasing electronic components, you can purchase individual parts from separate suppliers. Another variant is so-called Modular Sourcing, in which you hand over the assembly of complete modules to a customer-specific coil manufacturer. This reduces the complexity in your supply chain.

Integrated services

How high-tech companies thrive by relying on custom contract manufacturing

KUK Group has established a reputation in the coil manufacturing industry as well as in the assembly of complete modules, including motors. Its global network is valued by companies in the automotive, medical technology, and industrial sectors, who use KUK as a subcontractor to fulfill their needs.

Technological leadership

What makes a successful development project for coils production?

Engineers are aware of the challenges that await them in the feasibility phase. Especially with customised inductive components, it often takes several attempts until the optimal solution is found. This is a case for the development team of the KUK Group, the leading manufacturer of customised coils and electronics.

Technological leadership

What material can coils be wound from?

In coil production, the wire used plays a central role. While copper is undoubtedly the most commonly used conductor material, especially for customer-specific coil projects, it is also worthwhile to test alternative coil wire, depending on the application.

Supplier as global Partner

Challenges and reasons for supply chain disruption

A well-functioning supply chain is one of the most important prerequisites for your successful business. If there are problems with your suppliers, this can, in the worst case, lead to a standstill in your own production. This must always be prevented by taking preventive measures!

Flexibility and readiness

How to prepare a complete specification for a solenoid coil

The basis for the successful production of solenoid coils is a CAD drawing as well as a proper layout of the most important parameters. In order to make rapid progress in product development, it is important that the essential requirements for a customer-specific coil are specified.

Flexibility and readiness

Benefits of 3D printing in electric coil prototyping

Coil prototyping has come a long way since its inception, and 3D printing technology has played a significant role in its evolution. The benefits of using 3D printing in coil prototyping are numerous, from faster prototyping to increased design flexibility. This technology has also paved the way for the development of new materials and applications in various industries, such as automotive and ...

Flexibility and readiness

Why Lean methods are beneficial in coil and electronics production

Anyone who knows Lean as a production method is probably familiar with the benefits of Lean. But what is Lean actually? How can you use Lean to speed up business processes? Learn more about Lean management methods that KUK Group, as a leading manufacturer of coils and electronics, applies itself.

Integrated services

Much more than winding goods - these technologies KUK masters as well

Just winding coils is usually not enough, further production steps are necessary until an equipment manufacturer obtains a functional component. KUK Group offers the entire package from coil production to the assembly of a complete motor from a single source. High flexibility and fast turnaround times are the biggest advantages for the customer.

Flexibility and readiness

Coil development for and with the customer

Coil development is an important process that requires careful planning to achieve the desired performance and reliability. During the feasibility phase, experienced coil manufacturers understand the challenges that may arise. The cooperation with a customer-specific coil manufacturer during the feasibility phase and for sampling is of great importance.

READY WITH A NEW PROJECT?

Our experts for coil and electronics manufacturing will be pleased to advise you.

Just ask KUK